Hammer Texture Powder Coating
Hammer Texture Powder Coating

Hammer Texture Powder Coating

Price 2950.0 USD ($)/ Ton

MOQ : 1 Ton

Hammer Texture Powder Coating Specification

  • Chemical Name
  • Polyester/ Epoxy Polyester Powder
  • CAS No
  • N/A (Mixture of polymers and pigments)
  • Type
  • Hammer Texture Powder Coating
  • Standard
  • ISO 8130, ASTM D3359
  • Grade
  • Industrial/Architectural
  • Usage
  • Metal surface protection and decoration
  • Appearance
  • Hammered, textured finish in various colors
  • Physical Form
  • Free-flowing fine powder
  • Pack Size
  • 20 kg, 25 kg
  • Pack Type
  • HDPE lined cartons/ bags
  • Curing Condition
  • 180C to 200C for 10-15 minutes
  • Color Options
  • Customized upon request
  • Coverage
  • 8-12 m2/kg (at 60-80 m film thickness)
  • Finish
  • Hammer, wrinkle effect
  • Shelf Life
  • 12 months at below 25C
  • Main Features
  • Corrosion resistance, decorative pattern, uniform texture, easy application
  • Adhesion
  • Excellent (ASTM D3359, 5B)
  • Impact Resistance
  • Good (ASTM D2794, 50 kg.cm)
  • Gloss Level
  • Semi-gloss/ Matt
 
 

Hammer Texture Powder Coating About

Introduction

Hammertone powder coatings not only possess the numerous advantages of standard thermosetting powders but also feature an aesthetically pleasing pattern, smooth coating film, and strong decorative properties. They can compensate for and conceal surface imperfections such as roughness and unevenness on workpieces. These coatings exhibit soft color tones, a flexible yet hard coating film, and excellent durability. Therefore, they are widely used for metal surface coating in fields such as instrumentation, distribution cabinets, security doors, home appliances, furniture, lighting fixtures, and medical equipment. Our textured powder coatings offer a rich selection of color options, combining multi-level gloss with diverse texture effects, and can be customized according to customer requirements.


Thermosetting hammertone finish powder coatings, also known as artistic powder coatings, produce a surface pattern resembling hammered metal. This hammered effect isnt achieved through physical striking but rather through a sophisticated dance of chemistry and physics. Its core lies in the addition of two key additives: hammer finish agents and degassing agents. The hammer finish agent is the soul of the pattern formation. It is a substance with extremely low surface tension, typically a modified silicone oil or acrylic polymer. During the heating and curing stage, powder particles melt into a liquid film. The hammering agent floating on the surface reduces the surface tension of the surrounding coating liquid, while other areas maintain higher surface tension. Liquids invariably flow from low-tension to high-tension zones. This Marangoni effect drives convective mass transfer within the molten coating, ultimately curing into a hammered pattern with a concave center and raised edges. During curing, the degassing agent facilitates the smooth escape of gases generated during powder melting, preventing pinholes while aiding hammer pattern development.


Hammertone powder coatings not only possess the numerous advantages of standard thermosetting powders but also feature an aesthetically pleasing pattern, smooth coating film, and strong decorative properties. They can compensate for and conceal surface imperfections such as roughness and unevenness on workpieces. These coatings exhibit soft color tones, a flexible yet hard coating film, and excellent durability. Therefore, they are widely used for metal surface coating in fields such as instrumentation, distribution cabinets, security doors, home appliances, furniture, lighting fixtures, and medical equipment. Our textured powder coatings offer a rich selection of color options, combining multi-level gloss with diverse texture effects, and can be customized according to customer requirements.


Advantages of Hammertone Powder Coatings

1. Excellent Decorative Quality and Artistic Appeal: Hammered powder coating creates a distinctive hammered texture on the surface, which effectively hides minor defects on the metal, such as scratches and dents, while offering an appealing decorative effect.

2. High Durability: Hammered coatings have excellent corrosion resistance, UV resistance, and aging properties. They can maintain their color and texture over time in harsh environments, making them ideal for both outdoor and industrial applications, especially in high-temperature, humid, and corrosive conditions.

3. Scratch and Wear Resistance: The surface of hammered coatings is relatively hard, providing good resistance to daily wear and scratches. This makes it particularly well-suited for applications requiring a durable and wear-resistant surface, such as on equipment casings.

4. Environmentally Friendly: Hammered powder coatings are solvent-free, meaning they release almost no volatile organic compounds (VOCs) during the application process. This makes them more environmentally friendly compared to traditional liquid coatings and in compliance with modern environmental regulations.

5. Uniform Coatin: Powder coatings can be applied evenly to metal surfaces through electrostatic spraying, ensuring consistent color and surface smoothness while also improving adhesion. This results in a high-quality and uniform finish.

6. High-Temperature Resistance: Hammered powder coatings are highly resistant to high temperatures, making them suitable for applications in high-heat environments such as kitchen appliances, electric stoves, and other heat-exposed equipment.

7. Easy Maintenance: The surface of hammered powder coatings is relatively resistant to dust and contamination, making it easier to clean and maintain over time, helping to preserve the appearance of the coated product.

8. Wide Range of Colors: Hammered powder coatings come in a variety of colors and effects, including metallic sheens, sandblasted textures, and more. This wide range of options allows for customization to meet various design requirements.


Classification and Typical Applications

Classification Type Typical Applications
By Resin Type Epoxy Indoor enclosures/cabinets, instruments, hardware tools, filing cabinets.
Epoxy-Polyester Hybrid General-purpose outdoor enclosures, agricultural machinery, motorcycle parts, general industrial components.
Polyester Architectural aluminum profiles (windows/doors), automotive exterior parts, outdoor lighting, AC outdoor units.
Fluorocarbon-based High-end architectural curtain walls, facilities in extreme climates.
By Visual Effect Fine Hammertone Instruments, electronic product housings, office furniture.
Medium Hammertone General-purpose enclosures/cabinets, household appliances, general industrial equipment (most widely used).
Coarse Hammertone Large equipment housings, agricultural machinery, toolboxes, heavy-duty truck parts.
Colored/Metallic Effect Hammertone High-end appliances, decorative furniture, motorcycle accessories, architectural decorations.
Matte/Semi-gloss Hammertone High-end professional equipment, laboratory instruments, modern-style furniture.


Enhanced Protection with Decorative Appeal

Hammer Texture Powder Coating merges superior corrosion protection with an appealing hammered, textured finish. This solution is perfect for both safeguarding and elevating the visual appeal of metal surfaces, making it well-suited for architectural and industrial uses. Its uniform texture and decorative pattern enhance durability and design simultaneously.


Optimal Performance Standards

Manufactured to comply with ISO 8130 and ASTM D3359 standards, this powder coating delivers excellent adhesion and reliable impact resistance. The blend of polyester and epoxy polyester ensures a long-lasting, resilient coating that withstands tough operating environments while maintaining its distinctive appearance.

FAQ's of Hammer Texture Powder Coating:


Q: How is Hammer Texture Powder Coating applied to metal surfaces?

A: Hammer Texture Powder Coating is applied using standard electrostatic spray equipment onto clean, prepared metal surfaces. After application, the coated metal is cured at 180C to 200C for 10-15 minutes, allowing the powder to melt, flow, and form a hammered, textured finish.

Q: What are the main benefits of using this powder coating?

A: The main benefits include excellent corrosion resistance, a uniform decorative pattern, and a visually appealing hammered texture. It also offers outstanding adhesion, good impact resistance, easy application, and customizable color options.

Q: When should this coating be considered over other finishes?

A: Choose Hammer Texture Powder Coating when you require both protection and an attractive, textured finish for metal surfaces-particularly in industrial or architectural settings where durability and design are key.

Q: Where can this powder coating be effectively utilized?

A: It is ideal for use on metal parts in industrial machinery, architectural metalwork, furniture, and other metal objects needing both aesthetic enhancement and robust surface protection.

Q: What is the coverage area and recommended film thickness for this product?

A: The coating covers 8-12 square meters per kilogram when applied at a film thickness of 60-80 microns, ensuring sufficient protection and texture on the treated metal surfaces.

Q: How long is the shelf life and what are the optimal storage conditions?

A: Hammer Texture Powder Coating has a shelf life of 12 months when stored below 25C in its original HDPE lined cartons or bags, protected from humidity and direct sunlight.

Q: What should be considered regarding customization and packaging?

A: Color options are customizable upon request, and the product is available in 20 kg or 25 kg HDPE lined cartons or bags, making it convenient for bulk industrial and architectural applications.

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