Powder coating primer
Powder coating primer

Powder coating primer

Powder coating primer Specification

  • Chemical Name
  • Powder Coating Primer
  • CAS No
  • Not Applicable/Proprietary Blend
  • Type
  • Thermoset Powder Coating
  • Standard
  • ISO 9001/ASTM D3451
  • Grade
  • Industrial Grade
  • Usage
  • Surface pre-treatment for metal coatings, provides adhesion and corrosion resistance.
  • Appearance
  • Fine Powder, Various Colors
  • Physical Form
  • Powder
  • Pack Size
  • 25 kg
  • Pack Type
  • HDPE Bag or Carton Box
  • Color Range
  • Multiple Colors Available (as per shade card)
  • Mixing Requirement
  • Ready to use, no mixing required
  • Storage Condition
  • Cool, dry place below 25C
  • Coverage
  • 8-10 m2/kg at 60-80 micron thickness
  • VOC Content
  • Zero, Environmentally Friendly
  • Finishes Available
  • Smooth, Glossy, Matte, Textured
  • Application Method
  • Electrostatic Spray or Fluidized Bed
  • Curing Conditions
  • 180C - 200C for 10-15 minutes
  • Adhesion
  • Excellent adhesion to metal substrates
  • Substrate Suitability
  • Steel, Aluminum, Galvanized Iron
  • Shelf Life
  • 12 Months in sealed packaging
  • Corrosion Resistance
  • High, suitable for harsh environments
 
 

Powder coating primer About

Product Description

MT-Active is a powder coating primer, totally free from Zinc. It is designed to give enhanced corrosion protection of mild steel and is an epoxy-polyester primer including active anticorrosive pigments. The addition of these pigments provides a steel passivation effect to protect the substrate enhancing the performance when compared to other non-active systems.

Powder Properties

Chemical type Thermosetting epoxy-polyester
Appearance Smooth
Gloss level (60) 50-60 units
Color Grey
Recommended Film Thickness (m) 60 80 m
Density (g/cm3) 1.65 1.70 g/cm
Application Electrostatic
Storage Under dry, cool ( 30C) conditions
Shelf life At least 12 months from production date

Mechanical Tests

Flexibility (Cylindrical Mandrel) ASTM D522-93A Pass 3 mm (Primer)


Pass 10 mm (System)

Adhesion ASTM D3359-97 (2mm crosshatch) Class 0 (Primer)


Class 0 (System)

Erichsen Cupping ASTM 643-84 Pass 5 mm (Primer)


Pass 4 mm (System)

Impact ASTM D2794 Pass 0.4 kgm (Primer)


Pass 0.3 kgm (System)

Pretreatment

Surface preparation depends upon the metal, the type of surface, its conditions and the required performance.

Substrate Mechanical pretreatment Chemical pretreatment
Mild steel Grit Blasting Sa 2.5 in accordance with ISO NF EN 8501-1. Roughness: Rz 42 84 m / Ra 6-12 m Degreasing & phosphating (or equivalent) followed by passivation, DW rinsing and drying.
Cast steel
Electro Zinc steel Sweep blasting with a maximum zinc layer thickness reduction of 5 to 10 m depending on the initial zinc thickness
Hot dip galvanized stee Degreasing & phosphating / chromating followed by passivation.
flame/electrical deposition) Grit Blasting Sa 3 in accordance with ISO NF EN 8501-1. Roughness: Rz 42 84 m / Ra 6-12 m Banned


Exceptional Corrosion Resistance

Our powder coating primer is formulated to deliver high corrosion resistance, making it ideal for usage in demanding industrial settings where metal surfaces are exposed to harsh environments. This ensures long-lasting protection and durability for those critical assets.


User-Friendly Application Process

Engineered for simplicity, the primer is ready to use without any mixing, making application seamless. Whether using electrostatic spray guns or fluidized bed techniques, the powder provides even coverage and excellent adhesion to metals with minimal preparation.


Versatile Finishes and Color Choices

Choose from smooth, glossy, matte, or textured finishes and a wide color range based on the shade card. The flexibility in appearance options allows users to match precise aesthetic and functional needs for a variety of projects.

FAQ's of Powder coating primer:


Q: How should the powder coating primer be applied to metal surfaces?

A: The primer can be applied using either an electrostatic spray gun or through a fluidized bed application method. Both processes ensure even deposition and strong adhesion to metal substrates such as steel, aluminum, or galvanized iron.

Q: What curing conditions are recommended for optimal performance?

A: Cure the primer at 180C to 200C for 10-15 minutes. This will enable proper crosslinking of the thermoset powder, resulting in optimal adhesion and corrosion resistance.

Q: Where can this powder coating primer be effectively used?

A: It is suitable for industrial applications requiring surface pre-treatment on metal substrates, especially in environments where metals are subject to corrosion, such as outdoor equipment, automotive components, and machinery.

Q: What benefits does this primer offer compared to liquid primers?

A: Unlike liquid primers, this powder coating primer is VOC-free, environmentally friendly, and provides excellent corrosion resistance and strong adhesion without the need for solvents, making it safer and greener to use.

Q: Is any mixing required prior to using the primer?

A: No mixing is necessary. The powder is supplied ready to use, simplifying your workflow and reducing preparation time before application.

Q: How should unused powder primer be stored?

A: Store unused powder in a cool, dry place below 25C, in sealed packaging. This ensures a shelf life of up to 12 months, maintaining optimal performance and quality.

Q: What surface finishes can be achieved with this powder coating primer?

A: The primer is available in smooth, glossy, matte, and textured finishes, letting users choose the right look and tactile properties for their project.

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