Electrical insulation powder coating
Electrical insulation powder coating

Electrical insulation powder coating

Price 2951.0 USD ($)/ Ton

MOQ : 1 Ton

Electrical insulation powder coating Specification

  • Chemical Name
  • Electrical Insulation Powder Coating
  • Type
  • Thermosetting Powder Coating
  • Standard
  • IEC/ASTM/ISO compliant
  • Grade
  • Industrial Grade
  • Usage
  • Electrical insulation, coating electrical components and busbars
  • Appearance
  • Fine free-flowing powder, available in various colors
  • Physical Form
  • Powder
  • Pack Size
  • 25 kg, 50 kg, 200 kg
  • Pack Type
  • Drum, Barrel, Bulk Container
  • Film Thickness
  • 60 - 120 microns
  • Environmental Compliance
  • RoHS & REACH Compliant
  • Dielectric Strength
  • > 50 kV/mm
  • Application Method
  • Electrostatic spray or fluidized bed
  • Gloss Level
  • Customizable (Matt, Semi-gloss, Glossy)
  • Toxicity
  • Non-toxic, eco-friendly
  • Corrosion Resistance
  • High
  • Shelf Life
  • 12 months in unopened original packing
  • Heat Resistance
  • Up to 180C continuous
  • Adhesion
  • Excellent on metal substrates
  • Storage Condition
  • Cool, dry place, away from direct sunlight
  • Curing Temperature
  • 160-200C
  • Surface Resistance
  • > 10^14
 
 

Electrical insulation powder coating About

Product description

This series of products is a thermosetting pure epoxy powder coating made of epoxy resin and epoxy curing agent as the main base material.

Product characteristics

The coating film has the characteristics of high density;

Excellent electrical insulation performance;

Excellent physical and mechanical properties;

The reaction rate can be flexibly adjusted according to customer requirements to meet different types of spraying requirements.

Application areas

Mainly used for coating of metal substrates with high insulation performance requirements such as motor rotors, stators, transformers, and electromagnetic wires.

Transportation packaging

Carton packaging, lined with two layers of polyvinyl chloride plastic bags, each box has a net weight of 20kg. Non-hazardous items can be transported in various ways, but should be avoided from direct sunlight, moisture and heat, and contact with chemicals.

Health and safety

Operators should wear dust masks during use to avoid inhaling dust, and minimize long-term contact between skin and powder coatings. Paint attached to the skin can be washed with soap.

Powder properties

Specific gravity 1.21.8g/cm (depending on the formula and color)
Particle size Depending on the purpose, the average particle size of the powder is generally between 50-60um.
Gel time It can be flexibly adjusted according to the customers coating conditions.
Horizontal flow 17-30mm, depending on customer requirements.
Storage stability Stored in a dry and well-ventilated room below 30, the storage validity period is one year.


High-Performance Electrical Insulation

This powder coating is formulated to provide reliable electrical insulation for a range of applications. It meets stringent IEC, ASTM, and ISO standards, ensuring optimal safety and performance on busbars, switchgear, and various electrical components. Its robust adhesion and durable finish protect components from environmental factors and wear.


Adaptable & Eco-Friendly Solution

Designed for versatility, this product is available in custom gloss levels and multiple color options. It is non-toxic and adheres to strict environmental compliance standards, including RoHS and REACH. The long shelf life and ease of application via electrostatic spray or fluidized bed make it suitable for both small-scale and high-volume manufacturers.

FAQ's of Electrical insulation powder coating:


Q: How is the electrical insulation powder coating applied to components?

A: The powder coating can be applied using either an electrostatic spray technique or by immersing parts in a fluidized bed. Both methods ensure even coverage and strong adhesion, followed by curing at 160-200C for optimal results.

Q: What are the main benefits of using this electrical insulation powder coating?

A: This coating provides superior dielectric strength, high surface resistance, excellent corrosion protection, and outstanding heat resistance (up to 180C continuous). It enhances the longevity and safety of electrical components while being environmentally friendly and non-toxic.

Q: When should the powder coating be cured after application?

A: Curing should occur immediately after application while the powder is still in an uncured state. Cure the coated parts in an oven at temperatures between 160C and 200C to achieve a durable and effective insulating layer.

Q: Where should unopened powder coating be stored for maximum shelf life?

A: Store the unopened powder coating in a cool, dry location, away from direct sunlight. Proper storage ensures the product retains its properties and lasts up to 12 months in its original packaging.

Q: What is the recommended thickness for the coated film, and why is it important?

A: The ideal film thickness ranges from 60 to 120 microns. Consistent thickness is essential to guarantee maximum dielectric strength and effective protection against environmental or mechanical stress.

Q: Can this powder coating be customized in terms of appearance and gloss level?

A: Yes, the coating is available in various colors and gloss levels, including matt, semi-gloss, and glossy, enabling aesthetic matching and functional requirements.

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