Conductive Powder Coating
Conductive Powder Coating
Conductive Powder Coating
Conductive Powder Coating
Conductive Powder Coating
Conductive Powder Coating

Conductive Powder Coating

Conductive Powder Coating Specification

  • Chemical Name
  • Conductive Powder Coating
  • CAS No
  • N/A (Mixture of conductive resins, additives, and pigments)
  • Type
  • Thermosetting Powder Coating
  • Standard
  • ASTM D3359 / ISO 8130 / RoHS Compliant
  • Grade
  • Industrial / Electronic Grade
  • Usage
  • Electrostatic coating for metal surfaces, EMI/RFI Shielding, Electrical Enclosures, Automotive parts
  • Appearance
  • Fine Powder, Various Colors Available
  • Physical Form
  • Powder
  • Pack Size
  • 1 kg, 5 kg, 20 kg
  • Pack Type
  • Plastic Laminated Bags / Drums
  • Adhesion
  • Excellent adhesion on pretreated substrates
  • Surface Preparation
  • Phosphated, sandblasted, or degreased metals
  • Finish
  • Matte, Glossy, Semi-Gloss, Texture
  • Color Options
  • Multiple shades and custom matched colors
  • Curing Temperature
  • 160-200C
  • Application Method
  • Electrostatic Spray / Fluidized Bed
  • Resistivity
  • 103 to 105 ohm-cm
  • Coverage
  • 8-10 m2 per kg at 70-90 m film thickness
  • Particle Size
  • 30-60 microns
  • Toxicity
  • Non-toxic, Lead-free formulation
  • Shelf Life
  • 12 months from manufacturing date
  • Storage Condition
  • Store in cool, dry place below 25C
  • Flexibility
  • Good flexibility, withstands standard bend tests
  • Impact Resistance
  • High, as per ASTM D2794
 
 

Conductive Powder Coating About

Dissipates static electricity to protect the normal operation of low-voltage or micro-electronic components.

Prevents the occurrence of electrical sparks and the accumulation of static electricity, which can cause static fires or injuries.

Can be formulated according to customer requirements for conductivity, with a range of 10 to 10 ohms (adjustable).

Excellent adhesion, impact resistance, scratch resistance, flexibility, and high hardness.

Conductive powder coatings are functional coatings that, after application and curing on a substrate, can conduct electricity and dissipate electrical charges. They are used for static elimination, electromagnetic shielding, electric heating, and corrosion protection, and have wide applications in modern electronics, construction, transportation, military, and other fields.

Doped conductive powders offer moderate pricing and good conductivity, but with limited color options, primarily available in dark colors or with speckled patterns.

This product is a conductive powder primarily composed of polymers, conductive pigments, conductive fillers, and conductive additives. It offers a variety of colors to meet customer requirements. The conductive mechanism, based on quantum mechanics, involves the mixing (overlap) of molecular orbitals in polymers, which generates charge carriers and exhibits electrical properties. For conjugated chain polymers, intrinsic charge carriers (electrons and holes) are produced, displaying unique electrical properties, photoelectric effects, and light-conducting effects, and can form rectifying junctions.

Product Parameters

Item Quality Indicator Test Method
Appearance Uniform color, loose without lumps, dry powder flowability 120-140 mm Visual inspection, excellent dry powder flowability
Color As per customer requirements, consistent with provided samples Combination of colorimeter and visual inspection
Adhesion Cross-cut test (ISO 2409. GB/T 9286-1998) 0 level, excellent
Impact Resistance Impact tester (drop weight method) (ISO 6272. GB/T 1732-1993) Good performance at 50 kg.cm
Flexibility Bending test instrument (ISO 1519. GB 6742-1986) 3 mm, excellent flexibility
Cupping Test ISO 1520. GB/T 9753-1993 Pass at 7 mm
Surface Hardness Pencil hardness (Mitsubishi pencil) (ASTM D3363. GB/T 6739-1996) Over 2H
Heat Resistance 150C for 24 hours (white) Excellent gloss retention, color difference < 0.5
Humidity Resistance ISO 6270. GB/T 1740-1979 Over 1000 hours
Salt Spray Test ISO 7253. GB/T 1771-1991 Over 500 hours


Outstanding Conductivity and Durability

Engineered for applications demanding reliable conductivity, our conductive powder coating combines robust electrical performance with superior mechanical strength. It maintains a resistivity of 103 to 105 ohm-cm, ensuring effective EMI/RFI shielding for sensitive equipment. The coating's high impact resistance and flexibility allow it to withstand challenging operational environments, making it suited for both industrial and electronic-grade needs.


Versatile Finishes for Every Requirement

Choose from an array of finishes-including matte, glossy, semi-gloss, and textured-to meet aesthetic and functional preferences. Multiple shades and custom color matching are available, enhancing design flexibility. The fine powder formulation enables smooth, uniform coatings, while particle sizes of 30-60 microns ensure excellent coverage, up to 8-10 m2 per kg at 70-90 m film thickness.


Safe, Compliant, and Convenient Packaging

The powder coating is non-toxic and contains no lead, adhering to strict safety and regulatory standards such as RoHS, ASTM D3359, and ISO 8130. It is supplied in plastic laminated bags or drums, available in 1 kg, 5 kg, and 20 kg pack sizes, ensuring easy handling and storage. With a shelf life of 12 months, storing below 25C in a cool, dry place preserves its efficacy.

FAQ's of Conductive Powder Coating:


Q: How should the substrate be prepared before applying conductive powder coating?

A: To achieve optimal adhesion and performance, substrates should be properly prepared using pretreatment methods such as phosphating, sandblasting, or degreasing. This enhances the bond between the coating and the metal surface, ensuring a durable finish.

Q: What application methods can be used for this powder coating?

A: Conductive powder coating can be applied using both electrostatic spray and fluidized bed techniques. These methods allow for efficient, uniform coverage, adapting to a wide range of industrial and electronic components.

Q: When is conductive powder coating beneficial compared to traditional coatings?

A: This powder coating is particularly advantageous when electrical conductivity, EMI/RFI shielding, and high-impact resistance are required, such as for electrical enclosures, automotive parts, and sensitive electronic assemblies.

Q: Where can this powder coating be used effectively?

A: It is ideally suited for electrostatic coating on metal surfaces in industrial and electronic applications, including EMI/RFI shielding, electrical enclosures, and automotive components. The coating's versatility and finish options make it suitable for diverse environments.

Q: What are the benefits of using a non-toxic, lead-free powder coating?

A: Using a non-toxic, lead-free formulation ensures safety for users and compliance with environmental regulations such as RoHS. This makes it suitable for applications where safety and regulatory standards are paramount, promoting a healthier workplace and reduced environmental impact.

Q: How long can the powder coating be stored, and what are the recommended conditions?

A: The conductive powder coating has a shelf life of 12 months from the date of manufacture. For best results, it should be stored in a cool, dry area below 25C to maintain its physical and chemical integrity.

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